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Directives for application ceramics

Ceramics, thanks to its wealth and properties diversity are present in a wide range of activities, replying thus to traditional industries requirements and also to the high-tech industries needs.

Ceramics find their application in mechanic for manufacturing mechanical pieces when the technical requirements asks very high performances

Ceramics Material
Wear resistance All but specially Si 4N 3, ZrO 2
High temperature AL 2O 3--> 1700 °C
Flexural strength AIN
Thermal stability Si 4N 3
Hardness SiC

Ceramics are used in electronic field because of their electrical and thermal properties.

Ceramics Properties Materials Applications
Insulating High electrical and thermal Resistivity

Al 2O 3
BeO
MgO

Microelectronics

  • Substrates
  • remoting module
Dielectric Dielectric rigidity
Permittivity
Dielectric constant
BaTiO 3, SrTiO 3, CaTiO 3, Al 2O 3
Cordierite
Capacitors
Substrates
Electrodes
Thermistor Electrical Resistivity decrease in function of temperature BaTiO 3 Temperature sensors
Varistor Electrical Resistivity increase in function of temperature SiC, ZnO Safety gap
Heating elements High electrical conductivity SiC, MoSi 2, LaCr 2O 3 Resistors
Chemical sensor High ionic conductivity Al 2O 3,, ZrO 2, TiO Humidity captor, of gas

Ceramics are used in aeronautic and spatial field for their thermo structural properties:

  • refractoriness : resistance to temperatures > 1000°C
  • resistance to particular atmosphere
  • resistance to mechanical reliability

The ceramic reinforcement thanks to fibres: the C.M.C. (Ceramic-Matrix Composite), allow using, for the manufacturing of various complex parts:

  • turbine elements
  • combustion chamber
  • thermal protection
  • thermal shield

Ceramics are used in metallurgy, refractory, for their properties of:

  • High temperature mechanical resistance
  • Thermal impacts resistance
  • Resistance to chemical shocks

There are essentially 3 big refractory ceramics families:

  • The acid refractories of the alumina-silica system
  • The basic refractories from magnesia-dolomite-chromite
  • The special or neutral refractories : carbon, carbide, nitride …

The refractories ceramics find their application in metallurgy for the manufacturing of cores, shell mould …

Refractories Properties Materials Applications
ACIDS


Silicate Low creep Thermal impact resistance >800°C SiO 2 > 93% Crown, glassware fusion
Clay High thermal dilatation and conductivity 20% < Al 2O 3 < 45% Kilns realization
Alumina High corrosion resistance Al 2O 3 > 45% Blast-furnace

High refractory Very good resistance to corrosion MgO
Cr 2O 3
Non-ferrous metal fusion Electric kilns
NEUTRAL
Exp: Carbon
Low dilatation coefficient Excellent chemical resistance Carbon Electrolyse pot packing Cruci
Materials Properties Shaping Technology Applications
Yttried Zirconium Ionic conduction ionic by ions O2
  • Tape casting
  • Uniaxial or isostatic pressing
  • Electrochemical separation of oxygen
  • Oxygen content
  • Electricity production (Solid electrolyte fuel cell said " SOFC ")
Composed with perovskite structure

Mixed-base conduction (ionic and electronic conduction by ions O2)

Proton conduction (by H+)

  • "dip-coating" deposit
  • Hydrocarbon partial oxidation
  • Oxidation and/or oxygen
  • reduction reaction catalyse
  • Hydrogen production

The technical ceramics are very important in environment field thanks to:

  • Controlled porous structure
  • Their high thermal properties.

Ceramics are used for realization of:

  • Gas detection sensor:
    • Materials : oxide with rare earth or transition elements
  • Catalyst - catalytic converter
    • Materials : cordierite, SiC
  • Filters for agro-foodstuffs and water purification
    • Tubular shaping porous materials, multichannel or plan
  • Particle filters for diesel engine
  • Waste treatment : waste vitrification
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